Testhop, glad your 50-year old 4198 powder is still in good shape. I suspect that it has not been subjected to harsh storage conditions for any appreciable length of time. A lot of the .30-06 ammo loaded in WWII (65+ years ago) with stick powder is still quite reliable if it has been stored in reasonable environmental conditions.
Regarding my experience, posted above, the brass was NOT old brass. It was once-fired, relatively new, commercial Remington and Winchester brass. The problem was definitely the deteriorated stick powder. Following are some more detailed notes of my experience.
On July 4, 2003 I fired some 7 x 57 cartridges that I had loaded with BL-32 military surplus stick powder (roughly equivalent to 4895) in 1984 (yes, 19 years before shooting them). I had noticed some time before the loading (or perhaps a few years later) a few “rust” specks in the powder. The powder did not have the odor of original solvents or acid, as I recall. Note the picture below the descriptions of what happened when I fired the ammo.
Case #1 Second round of 5-shot group with Remington brass, first reload, 44 gr. BL-32, 120 gr. Sierra bullet, grouped 0.52” at 50 yards. Case neck “cut” halfway through near shoulder/neck junction. (Looks about like someone had taken a hacksaw to it.) Other four cases look OK. Average velocity was 2826 ft/sec but with 114 ft/sec extreme spread.
Case #2 First round fired with case that showed a vertical neck split before firing. Now shows some horizontal split starting at shoulder/neck junction. (This also happened to be where the base of the bullet was.) Winchester brass, first reload, 42 gr. BL-32, 130 gr. Speer PSP.
Case #3 Second round fired with same load. Case “lost” its neck. Apparently up the bore WITH the bullet. (Yes, I checked the chamber and bore.)
Case #4 Third round fired with same load. Case neck separated and stuck in forward end (note taper) of chamber. Retrieved with bronze bristle brush without difficulty.
Needless to say I had enough “pushing my luck,” in the interest of the art and science of reloading. I pulled the bullets from the remaining loaded rounds. Interestingly, when the bullets were pulled there was sometimes a “pop,” either from very negative or positive air pressure in the case. Also, on the inside of the case between the bullet base and the powder there was considerable green crud. The bullet bases also showed some corrosion. The powder clumped pretty badly. If I remember correctly, some of the loaded rounds were stored in plastic boxes with the bullets up and these (Remington brass) did not deteriorate QUITE as badly as those stored horizontally in typical 20-round cardboard boxes. Regardless, loading stick powder that has started to deteriorate is asking for trouble. Apparently, the acidic fumes and/or other chemical reactions serve to corrode and/or make the brass very brittle. Serious separations and splits happen. Excessive pressures may also result.
DO NOT LOAD STICK POWDER THAT IS STARTING TO DETERIORATE!!