vmwilson
posted this
24 April 2014
onondaga wrote: http://www.castbulletassoc.org/view_user.php?id=7169>mckg
I have posted numerous times, a simple way to defeat what you term a visibility problem and enhance your casting skill with any bottom pour casting pot.
Get off your feet and stop stooping over to see the casting pot spout. Sit down at your bench and elevate the pot to put the spout at eye level. A couple squares of 2 X10 lumber works fine under the pot base, they don't drift or cause a safety concern and do put the spout at eye level when you are seated at the bench.
I particularly recommend this working position to get a very clear view of the molten metal flow into the mold sprue gate hole when practicing to master the casting method called “Swirl Casting” where the metal flow is maintained off center by 1/2 the flow diameter onto the slope of the sprue gate's hole so air exit from the mold is undisturbed and the swirl motion of the metal into the mold is initiated by the off center pour into the mold held at a 5 degree tilt on the mold guide set for a 1/2 inch flow length from the spout to the gate hole.
This practice gives you a very clear view of the spout, metal flow and sprue gate hole for practicing and mastering “Swirl Casting” to eliminate cold spot or hot spot porosity and improve casting quality. I only pour this way and never allow the error of gurgling a metal flow dead center into a mold sprue gate hole that impedes metal inflow and air escape when casting that causes a variety of casting flaws.
"Swirl Casting” is many thousands of years old and was used and documented by ancient gold workers for the Egyptian Pharoas as miscasting and casting flaws with the Pharaoh's gold were punished by death.
Gary
We agree to disagree. Back when I was casting .30 rifle bullets I did a lot of testing both visually and with a scale. Was using linotype at the time which of course casts a bullet about as easily as is possible. There was absolutely no doubt that I cast good bullets EVERY time IF the pour hit the center of the sprue hole and not the edges. A steady flow is also essential. I haven't used a ladle in many years but I strongly suspect the reason a ladle is effective in the hands of those that use it is that the stream is both steady and centered but I don't know how to prove or disprove that notion. A fellow from Germany wrote a note on CB-L many years ago and those 2 items were his main points also. Think he casts around a quarter milllion or so a year.
And when you cast that way you get complete fillout with a small sprue. FWIW