Frangible Bullets Stuck In Bore

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Keep Trying posted this 12 April 2026

Have any of you ever had to deal with multiple frangible bullets stuck in a revolver bore. The one at the muzzle is very resistant to drilling.                                                                                                                                           

28SEP2026, First of all I want to thank all of you for your helpful advice.

I finally removed the last bullet without so much as a micro nick in the bore. I started and stopped working several times. Thought, prayed, solicited advice and didn't allow myself to rush.

Holding the pistol by the barrel in a vice using wood and cloth for padding, I tried my standard high speed drill bits with no oil and a cut off .30 carbine shell case, (to protect the bore) on the one at the muzzle and got no where. Then on the advice from a machinist friend I tried cobalt drill bits and cutting oil. That drilled okay. I used left handed drill bits thinking it might "unscrew" the bullet down the rifling, which it didn't. I then used the screw on a slide hammer to pull 2 of the bullets out through the muzzle.

Then I used a 1/8" by 12" Norseman CTD  drill bit with 2,  5.7x28 shell casings with the primer pockets drilled out and a metal tube in between them for a guide to drill through the rest of the bullets. A .25" by 12" standard high speed drill bit would now bite into and drill successfully. I used the same metal tube and cut off .30 carbine case to protect the bore. By drilling into the bullets one at a time with the .25" bit, a lag screw with the carbine case and tape on, it could be screwed into the bullet. By grabbing the lag screw with a pair of vice grips and tapping on the vice grip jaws near the end with a small ball peen hammer, I was able to remove all but the last bullet. The last bullet was tapped out from muzzle to breach with a brass rod.

Well, it will be a while before I hand load frangible bullets and will stop shooting and do an inspection at the merest hint of any kind of problem. Even if for some reason I think things are okay.I will carry a brass "squib rod" and oil with me. I learned a lesson, gained some knowledge and purchased some tools all without damaging my gun. Not so bad in the end I guess.

 Thanks again to everyone that contributed to my initial question!

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Ed Harris posted this 12 April 2026

Not frangible, but M41 Ball. Pull barrel from revolver frame. Soak in 50-50 ATF and K1 overnight. Hold barrel in barrel vise and drive bullets put with Brownell Squibb rod and lead, dead-blow hammer. Inspect and re-install/ replace damaged ( likely bulged) barrel.

73 de KE4SKY In Home Mix We Trust From the Home of Ed's Red in "Almost Heaven" West Virginia

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TRKakaCatWhisperer posted this 13 April 2026

Have any of you ever had to deal with multiple frangible bullets stuck in a revolver bore. The one at the muzzle is very resistant to drilling.

 

I like Ed's solution.  I have used (in rifles) a 24" long drill bit (with a brass tube around it close to the business end to keep it centered.

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pcmacd posted this 2 weeks ago

Have any of you ever had to deal with multiple frangible bullets stuck in a revolver bore. The one at the muzzle is very resistant to drilling.

 

The question is, WHY WERE THERE MULTIPLE PROJECTILES IN THE BARREL????

At Amazon you can buy brass rods of appropriate dimensions with which you can knock the slugs from the muzzle back to the forcing cone.  Use a bigger hammer than you think so you get a long impulse/push.

 

All else fails you can point the muzzle down at the table with the brass inside and knock out the slug.

Guess how I know this??

 

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tomme boy posted this 2 weeks ago

Do not drill it. You will ruin the barrel. Take it off then beat it out with a brass rod. And you need to figure WHY it happened. I would never try shooting these bullets with reduced loads because of what you did. 

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OU812 posted this 2 weeks ago

A good gunsmith should be able to help you.

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TRKakaCatWhisperer posted this 6 days ago

consider this.  I keep 3 [18"] LOOONG drill (different diametrers for rifle different calibers).

For a pistol I would think that an END MILL would work IF masked in two places to keep the end mill centered.  The end is flat, and being very sharp would cut through whatever it runs into.  Some end mills are made 6 or 8" long.  The masking will keep the end mill from touching the bore.

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navair posted this 5 days ago

some frang are heat activated try some modest hot/cold to see if they want to break down.  I found trying to pound out stuck bullets only lodged them tighter.  Drilling even a small dia hole allows the bullet to pull away from the bore allowing them to be driven out easily.  Best to send them back the way they  came from if possible.

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Keep Trying posted this 4 days ago

I edited my original post with a discription of how I solved the problem.

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TRKakaCatWhisperer posted this 4 days ago

excellent!!

I really like the innovative approach to using a slide hammer to PULL the bullet out!

Good approach using commonly available tools!

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